Utilizing Sealed Air’s patented Barrier Bubble® technology and our puncture, tear and moisture-resistant multi-layer film, TuffGard Extreme® mailers provide a safe, economic alternative to cartons. The puncture, tear and moisture resistant film creates a mailer with an internal layer of jumbo Bubble Wrap® offering exceptional protective benefits for a wide range of products.


  • Save on Postage – lightweight mailers weigh less than cartons
  • Save Time and Labor – two-step packaging process vs. six steps for cartons
  • Reduce Material Costs – eliminates internal packaging material and tape
  • Reduce Inventory – a few mailer sizes accommodate many different products
  • Increase Security – strong self-seal closure produces a highly tamper – resistant seal
  • Premium Appearance – fine texture surface is excellent for custom printing, is easy to write on and accepts gummed labels

Sizes Offered – Available in 5 sizes. Special sizes – quotations upon request



  • Damage Reduction: Lined with jumbo Bubble Wrap® which contains a special air retention barrier reduces air loss, ensuring high protective cushioning for all items.
  • Fulfillment Velocity: Up to five times faster than using void-fill, cartons and tape, these mailers are ideal for e-commerce businesses needing a fast and easy solution.
  • Cube Optimization: Reducing freight costs is easy with these mailers, which can replace larger cartons that almost always are subject to dimensional weight pricing.
  • Customer Experience: The return process is simple and seamless with a Round Trip custom feature of two seals making it quick and easy for returning unwanted products.