An inflate-on-demand poly bubble mailer that enables small parcel shippers to increase throughput velocity, decrease warehouse space requirements and provide superior damage protection.

TuffGard Now combines the superior cushioning of Sealed Air Bubble Wrap® on the inside of the mailer with a tough, multi-layer film on the outside of the mailer. Mailers come in various sizes and the envelope’s wide pouch opening is easy to pack, can comfortably hold multiple small parcel items.


  • Warehouse space savings: Inflate-on-demand mailers reduce warehouse storage space by 80% vs. storing corrugated boxes or non-inflatable mailers
  • Maximize fulfillment efficiency: 70% throughput improvement and labor optimization
  • Reduce shipping costs: 80% material weight reduction and save $1 or more per pack on freight costs
  • Damage protection: Mailers are inflated only when needed so there is maximum bubble inflation with no creep and offers better cushioning
  • Convenient compartments: Additional exterior pouch is ideal for packaging slips, return labels, or marketing materials, separate from the product inside the mailer
  • Business growth: TuffGard® Now is the ideal first step for companies who wish to benefit from switching corrugated cartons with a flexible mailer solution.